Custom 3D Design ABS Plastic Injection Mold for Safety Hat

• Customization: Available
• Shaping Mode: Injection Mould
• Surface Finish Process: Glossy or Mirror Polished, Textured
• Model NO.: HW-201112-1
• Mould Cavity: Single Cavity
• Plastic Material: PC, ABS
• Process Combination Type: Progressive Die
• Application: Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware
• Runner: Hot Runner
• Design Software: Ug, Autocad
• Installation: Semi Fixed
• Certification: CE, ISO
• Standard: HASCO
• Customized: Customized
• Mold Material: P20,Nak80,SKD11,S316,S50c,S45c,718h,718 or Custome
• Gate Type: Fan Gate, Sub Gate, Pinpoint Gate, Valve
• Ejection System: Stripper Plate, Lifter, Push Bar, Ejection Pin
• Mold Life: 300,000 Shots - 1,000,000 Shots
• Mold Base: Lkm, Hasco, Dme or Upon Customer′s Requirement
• Steel Treatment: Heat Treatment, Nitriding, Chrome Plating
• Injection Machine: 120-1200t
• Transport Package: Wooden Box for Mould, Carton for Products
• Specification: According to customers′ drawings
• Trademark: HOWE/OEM
• Origin: Dongguan, China
• HS Code: 8480719090
• Production Capacity: 10000 PCS/Month
• Package Size: 60.00cm * 49.00cm * 63.00cm
• Package Gross Weight: 473.000kg

Product Description

Custom 3D Design ABS Plastic Injection Mold for Safety Hat

At present, common materials for production of helmets: ABS, HDPE, PC, FRP, etc. Internal structure of caps, mainly produced by LDPE, PA and other materials; Top lining is made of HDPE or sponge composite nylon material. 
Howe Mold is professional in the plastic injection mold,  The injection mouldings parts include consumer goods, (helmet, toys, etc), electrical appliances (washing machine, air conditioner, refrigerator, television, etc. ), household appliance products (microwave oven, juicer, etc. ), automotive parts (dashboards, inner decorating accessories, fender, bumper, etc. ),  IT industry products (cell phones, computer, etc. ), office accessories (telephone, printer, etc. ) as well as other varieties of products. We look forward to participating in the success of your next project.


Mould information

Injection Material	ABS, PP, PC, PP+GF, PA, PA+GF, PS, POM, PMMA, PC, etc.
Steel of Cavity&Core	Depends on Product, we help customer to choose the suitable material. Commonly used material are P20,NAK80,718,etc.
Steel of Mold Base	Depends on Product, we will help customer to choose the suitable material. Commonly used material is S50C.
Cavities	Customized
Hardness of Cavity & Core	Pre-Hardness Steel: HRC 32 ~ 36, Heat Treatment Steel: HRC 48~50°
Core pulling or Ejection system	Depends on the Product. Commonly used : Angel pin, oil cylinder, motor,stripping plate, ejector pin, etc.
Surface Finish	Depends on the product. Commonly used: Texture Hatching, EDM Hatching, Polishing, Diamond Polishing,etc.
Mold Life	Depends on the steel hardness and the plastic material
Runner	1. Cold Runner, 2. Hot Runner.
Machine Center	CNC milling machine, CNC Lathing machine, EDM, NC milling & lathing machine, etc.
R & D	We offer customers the drawings for products and mold design. Also we provide extra service such as Reversing Engineering Drawing, etc. We can work with 2D/3D drawings or with provided samples.
Production	Pilot Run Production and Molding Production.

Process of making moulds
1.Sample/Drawing	After receiving your detail information like 2D & 3D drawings or sample for reference, will pass to the R&D team to do Moldflow analysis.
2.Negotiation	Material, cavity, price, delivery time, payment term etc.
3.Place Order	when all terms are agreed by both sides, then we will accept an order.
4.Mould Design	Our R&D team will design the mould per customer requirements and send drawings for approval.
5.Tooling Mould	Once the mould design is approved will start mould tooling.
6.Mould Process	CNC grinding and milling, Heat Treatment, Wire Cut, Polish, Tool assembling and testing etc. Our good QC system can guarantee the product quality.
7.Sample Confirmation	Send samples for confirmation, if not approved we will adjust the mould structure.
8.Mass Production	After the customer approves the sample, we will arrange mass production. QC will inspect after products finished.
9.Package	PE film for plastic parts, wooden case for moulds or as customer's requirement. QC will inspect packing.
10.Delivery	By sea or by air according to customer requirement.
11.After-sales Service	Ready to help customers solve any possible problems.

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FAQ:

Q1: What kind of molds do you make? 
A1: We are mainly making plastic injection mold. Sometimes we also make die casting molds according to our customer's requirements.

Q2: Do you build hot runner plastic moulds?
A2: Yes. We build hot runner Plastic Moulds and specialized in many different systems, such as DME,Master,Mastip,Hasco,Yudo,Incoe,Husky,etc.
The manifold recommended for your tool is selected to meet your individual needs.

Q3: What types of files do you accept (drawings)?
A3: With our CAD systems, we can accept the following files:
STP, IGS, DXF, DWG, Cad Key PPT, STL, X_T, CATIA, UG files, etc.

Q4: What kind of steel do you use for plastic mouldings?
A4: We can use any type of steel appointed by customers or popular in the market.
Such as P20, 718, 8407, NAK80, H13, S136, DIN 1.2738, DIN 1.2344, etc.

Q5: Can you provide the steel certificate and heat-treatment certificate?
A5: Yes, We can provide a steel certificate or hardness certificate to prove.

Q6: Can you make the texture/text / heat-treatment /nitriding for the injection mold plastic?
A6: Yes, as a plastic mold factory, we have long-term cooperated subsidiary factories that do those processes.
They are professional and well reputed in our local market.

Q7: How long is the lead-time for a plastic injection mold?
A7: It all depends on the mold's size and complexity. Normally, the lead time is 25-45days.
If the Plastic Mouldings are very simple and not big size, we can work out within 15 days.

Q8: Do you make spare parts for your customer?
A8: Yes, we will provide spare parts for the mold if needed or required by the client.

Q9: How do you pack the plastic moulds? 
A9: We pack the plastic moulds with a wooden box.
There are the main 3 operation steps.
First Step: We daub some rust preventive oil on the mold.
Second step: We pack the mold with thin plastic film to avoid moisture.
Third step: We put this plastic film packed mold in a wooden box, and fix it to avoid any movement.